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Silicon waveguide (silicon photonics)

Foundry services that support cutting-edge research and development

Promote your research and development and realize your ideas! !

Features of our silicon waveguide manufacturing service

Fabrication of silicon waveguides based on customer designs

We realize ultra-fine optical circuits based on customer designs on a platform based on Si wire waveguides, supported by advanced processing technology.
*Please prepare a design drawing (GDSⅡ format or dxf format).

Achieves low-loss connections between silicon waveguides and optical fiber arrays

The inclusion of a spot size converter enables low-loss connection with optical fibers, enabling customers to perform highly accurate evaluations.

Capable of meeting various design needs

We offer options to meet a variety of customer needs, including precise control of optical properties and combining with different materials such as polymers.

Seamless support from silicon waveguide fabrication → characteristic evaluation → optical fiber mounting

We can seamlessly handle not only the fabrication of silicon waveguides, but also evaluation of optical properties and mounting of optical fibers to chips based on customer requests.

1. Si Thin Wire Waveguide - Basic Prototype Chip Fabrication -

We realize ultrafine optical circuits based on customer designs on Si wire waveguide-based platforms.

Example of prototype chip production of basic silicon waveguide circuit

Specification example

Waveguide core diameter 400-500nm width x 220nm thickness
ring resonator gap 150 nm or more
waveguide region 5mm x 5mm
SS conversion core diameter 3μm×3μm
SS converter waveguide spacing 50 μm or more
Chip cutting size 15mm x 5.6mm

Compatible with passive waveguides and optical circuits

2. low-loss connections: spot size converters

By adding spot size conversion to the end of the waveguide, it can be connected to an optical fiber or laser with low loss. (1.5[dB/connection])

spot size converter
Structure of Spot-Size Conventer (SSC)

An example of connecting an optical fiber array to a Si chip

Example of connecting an optical fiber array to a silicon chip
Example of connecting an optical fiber array to a Si chip

Fiber array connection structure

Fiber array connection structure
Fiber array connection structure

3. Optional processing examples

Heater for temperature control and additional wiring
Controls the transmission wavelength by controlling the refractive index with high precision.
Introduction of functional materials
Introduction of functional materials such as polarized materials.

Ultra-small Ta heater for temperature control

Application example

Optical switches, precision wavelength filters

Customer requirements

○Precise control of optical properties by local heating

solution
  1. By using a thin film of Ta, a metal with a high melting point, we have achieved a heater that is hard to break.
  2. High-precision shaping allows for ultra-fine heaters
  3. Low-resistance Au wiring allows heating of specific areas only

Example of Ta heater pattern processing on quartz (overclad)

Cross-sectional view of micro heater
Cross-sectional view of micro heater
Example of Ta heater pattern processing on quartz (over clad)
Ta heater pattern (processing example)
SEM image
SEM image: Ta heater pattern (Fig. 1)

Application example

Application example
Application example

Introduction of functional materials

Overcladding can be formed using a variety of functional materials.

Application example

Sensors, modulators

Customer requirements

Hybridization of Si waveguide and functional materials

solution
  1. Realization of partially exposed Si waveguide structure
  2. A combination of dry etching and wet etching is used to prevent damage to the Si waveguide.
  3. Realization of a process that does not partially form overclad
Cross-sectional view of micro heater
Processing image

Consultation

Silicon waveguide consultation